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material-balance-calculator

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Material and energy balance calculation skill for process design and troubleshooting

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How to use this skill

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Source SKILL.md: https://github.com/a5c-ai/babysitter/blob/HEAD/library/specializations/domains/science/chemical-engineering/skills/material-balance-calculator/SKILL.md

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Copying this prompt does not install or run the skill. Review third-party files before use. Codex skill guide

Material Balance Calculator Skill

Purpose

The Material Balance Calculator Skill performs material and energy balance calculations for process design, optimization, and troubleshooting applications.

Capabilities

  • Steady-state material balances
  • Component balances
  • Energy balances
  • Recycle stream calculations
  • Purge stream optimization
  • Data reconciliation
  • Gross error detection
  • Balance closure verification
  • Heat integration calculations

Usage Guidelines

When to Use

  • Developing process designs
  • Troubleshooting processes
  • Optimizing operations
  • Reconciling plant data

Prerequisites

  • Stream compositions known
  • Flow rates measured/estimated
  • Reaction stoichiometry defined
  • Physical properties available

Best Practices

  • Close balances properly
  • Identify measurement errors
  • Document assumptions
  • Validate against plant data

Process Integration

This skill integrates with:

  • Process Flow Diagram Development
  • Process Simulation Model Development
  • Performance Testing and Validation

Configuration

material-balance-calculator:
  balance-types:
    - overall
    - component
    - element
  methods:
    - sequential-modular
    - equation-oriented
    - data-reconciliation

Output Artifacts

  • Material balance tables
  • Energy balance tables
  • Stream summaries
  • Reconciliation reports
  • Heat duty calculations